Investment Casting & Sand Casting Foundry

Castings of Stainless Steel, Alloy & Carbon Steel, Cast Iron, etc.

Malleable Cast Iron Sand Casting Product

Short Description:

Material: Malleable Cast Iron

Casting Process: Sand Casting, Resin Coated Sand Shell Casting

Unit Weight: 6.90 kg

Application: Machinery Parts

 

OEM custom malleable cast iron sand casting products from China casting manufacturer. We can also offer CNC machining, heat treatment, surface treatment, testing and assembly services. We could provide 3.1 Material Certificate of the casting metal according to EN 10204 if you need. 

Available heat treatment: Quenching, Tempering, Normalizing, Carburization, Nitriding


Product Detail

Product Tags

The malleable cast iron castings are usually cast by green sand casting or resin coated sand shell mold casting processes at RMC casting foundry. 

Cast irons are the ferrous alloys which have carbon contents of more than 2%. Though cast irons can have a carbon percentage between 2 to 6.67, the practical limit is normally between 2 and 4%. These are important mainly because of their excellent casting qualities. The gray cast irons, ductile cast irons (also called nodular cast iron or spheroidal graphite iron) and malleable cast iron are the three main cast iron in foundry. 

The malleable cast iron has free carbon which is present in the form of nodules in the matrix of cementite and ferrite. This is achieved by first chilling the casting so that all white cast iron is formed, followed by a controlled heat treatment process so that some of the cementite is transformed to ferrite and nodules of free carbon. This material is more ductile than grey cast iron. This form is suitable only for components with very small section thicknesses since all white cast iron is to form the starting point for malleable iron.

▶ Capabilities of Sand Casting moulded by hand:
• Max Size: 1,500 mm × 1000 mm × 500 mm
• Weight Range: 0.5 kg - 500 kg
• Annual Capacity: 5,000 tons - 6,000 tons
• Tolerances: On Request or Standard
• Mold Materials: Green Sand Casting, Shell Mold Sand Casting.

▶ Capabilities of Sand Casting by Automatic Molding Machines:
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg - 500 kg
• Annual Capacity: 8,000 tons - 10,000 tons
• Tolerances: On Request.
• Mold Materials: Green Sand Casting, Shell Mold Sand Casting.

▶ Raw Materials Available for Sand Casting Foundry at RMC:
• Malleable Cast Iron.
• Gray Iron: HT150, HT200, HT250, HT300, HT350; GJL-100, GJL-150, GJL-200, GJL-250, GJL-300, GJL-350; GG10~GG40.
• Ductile Iron or Nodular Iron: GGG40, GGG50, GGG60, GGG70, GGG80; GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2; QT400-18, QT450-10, QT500-7, QT600-3, QT700-2, QT800-2;
• Aluminium and Their Alloys
• Brass, Red Copper, Bronze or other Copper-based metals
• Other Materials as per your unique requirements or according to ASTM, SAE, AISI, ACI, DIN, EN, ISO, and GB standards

 

CNC Precision Machining Capabilities
Facilities Quantity Size Range Annual Capacity General Accuracy
Vertical Machining Center (VMC) 48 sets 1500mm × 1000mm × 800mm 6000 tonn or 300000 pieces ±0.005
Horizontal Machining Center (VMC) 12 sets 1200mm × 800mm × 600mm 2000 tons or 100000 pieces ±0.005
CNC Machine 60 sets Max turning dia. φ600mm 5000 tons or 600000 pieces   
ductile cast iron machined parts
alloy metal CNC machined parts
sand casting production line

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