Investment Casting & Sand Casting Foundry

Castings of Stainless Steel, Alloy & Carbon Steel, Cast Iron, etc.

Custom Carbon Steel Investment Casting for Truck Spare Parts

Short Description:

Material: Carbon Steel C35, C40, C45

Casting Process: Lost Wax Investment Casting + CNC Machining

Application: Truck Spare Part

OEM Custom Service: Available

Unit Weight: 10.5 kg

 

China custom carbon steel truck spare parts by lost wax investment casting and CNC precision machining in China investment casting manufacturer. Material certificate 3.1 according to EN 10204 is available. Available heat treatment: Quenching, Tempering, Normalizing, Carburization, Nitriding


Product Detail

Product Tags

China OEM custom carbon steel truck spare parts by lost wax investment casting and CNC precision machining. Available grade from low carbon steel, medium carbon steel to high carbon steel according to different specifications. Available surface treatment: Painting, Anodizing, Passivation, Electroplating, Zinc-plating, Hot-Zinc-Plating, Polishing, Electro-Polishing, Nickel-Plating, Blackening, Geomet, Zintek.

Carbon alloy is the group of iron-carbon alloy with rare of other chemical elements such as Si, Mn, P and S. According to the level of carbon content, carbon steel for casting is generally divided into low carbon steel, medium carbon steel and high carbon steel. The cast carbon steels of all countries in the world are generally classified according to their strength, and corresponding grades are formulated. At the same temperature, the fluidity of molten steel with different carbon content is different. Because steels with different carbon content have different degrees of development in dendrites. The greater the temperature interval of the crystallization zone (the temperature difference between the liquidus line and the solidus line), the more developed the dendritic crystals of the carbon steel, that is, the worse the fluidity of the molten steel, which results in the ability of the molten steel to fill the mold. 

Regarding the chemical composition of carbon steel, except for phosphorus and sulfur, there are no restrictions or only upper limits on other chemical elements. Under the above premise, the chemical composition of cast carbon steel is determined by the foundry according to the required mechanical properties.

The heat treatment methods of carbon steel castings are usually annealing, normalizing or normalizing + tempering. For some high carbon steel castings, quenching and tempering can also be used, that is, quenching + high temperature tempering, so as to improve the comprehensive mechanical properties of carbon steel castings. Small carbon steel castings can be directly quenched and tempered from the as-cast state. For large-scale or complex-shaped carbon steel castings, it is appropriate to perform quenching and tempering treatment after normalizing treatment.

The Advantages of Investment Casting
✔ Excellent and smooth surface finish
✔ Tight dimensional tolerances.
✔ Complex and intricate shapes with design flexibility
✔ Capability to cast thin walls therefore a lighter casting component
✔ Wide selection of cast metals and alloys (ferrous and non-ferrous)
✔ Draft is not required in the molds design.
✔ Reduce the need for secondary machining.
✔ Low material waste.

INVESTMENT CASTING TOLERANCES
Inches Millimeters
Dimension Tolerance Dimension Tolerance
Up to 0.500 ±.004" Up to 12.0 ± 0.10mm
0.500 to 1.000” ±.006" 12.0 to 25.0 ± 0.15mm
1.000 to 1.500” ±.008" 25.0 to 37.0 ± 0.20mm
1.500 to 2.000” ±.010" 37.0 to 50.0 ± 0.25mm
2.000  to 2.500” ±.012" 50.0 to 62.0 ± 0.30mm
2.500 to 3.500” ±.014" 62.0 to 87.0 ± 0.35mm
3.500 to 5.000” ±.017" 87.0 to 125.0 ± 0.40mm
5.000 to 7.500” ±.020" 125.0 to190.0 ± 0.50mm
7.500 to 10.000” ±.022" 190.0 to 250.0 ± 0.57mm
10.000 to 12.500” ±.025" 250.0 to 312.0 ± 0.60mm
12.500 to 15.000 ±.028" 312.0 to 375.0 ± 0.70mm
Excutive Standard of Casting Tolerance: ISO 8062 2013, ISO 2768, GOST 26645 (Russia) or GBT 6414 (China). Dimensional Casting Tolerances Grade (DCTG): 4 ~6 and Geometrical Casting Tolerances Grade (GCTG): 3 ~ 5.

The Steps of Investment Casting Process:
During the investment casting process, a wax pattern is coated with a ceramic material, which, when hardened, adopts the internal geometry of the desired casting. In most cases, multiple parts are cast together for high efficiency by attaching individual wax patterns to a central wax stick called a sprue. The wax is melted out of the pattern – which is why it is also known as the lost wax process – and molten metal is poured into the cavity. When the metal solidifies, the ceramic mold is shaken off, leaving the near net shape of the desired casting, followed by finishing, testing and packaging.

lost wax Investment casting process

 

The Reason Why You Choose RMC Foundry for Your Cusotmized Steel Castings:
- Engineering centric with a metal casting focus
- Extensive experience with complex geometries and hard-to-manufacture parts
- A broad range of materials, including ferrous and non-ferrous alloys
- In-house CNC machining capabilities
- One-stop solutions for investment castings and secondary process
- Consistent quality guaranteed
- Teamwork including toolmakers, engineers, foundryman, machinist and production technicians.
RMC's Investment Casting Capabilities:
RMC is capable of meeting material specifications according to ASTM, SAE, AISI, ACI, DIN, EN, ISO, and GB standards. We have more than 100 different ferrous and non-ferrous alloys with which we cast parts using complex design criteria. Our dimensionally and geometrically complex investment castings are produced to net shape, minimizing the need for secondary machining.

Equivalent Grade of Carbon Steel
Description AISI W-stoff DIN BS SS AFNOR U.N.E. / I.H.A. JIS UNI
Low Carbon Steel A570-36 1.0038 RSt 37-2 4360 40 C 1311 E 24-2 Ne - SS 34 Fe 360B FN
A36 1.0044 St 44-2 4360 43 A 1411 NFA 35-501 E 28 - - -
A573-81 65 1.0116 St 37-3 4360 40 B 1312 E 24-U - - Fe37-3
1006 1.0201 St 36 - 1160 Fd 5 - - -
A515-65 1.0345 H I 1501 161 1330 A 37 CP F.1110 SGV 410 -
1015 1.0401 C 15 080 M 15 1350 CC 12 F.111 S 15 C 080 M 15
1020 1.0402 C22 050 A 20 1450 CC20 F.112 - C20C21
- 1.0425 H II - 1432 A 42 CP A42 RCI SGV 410 Fe 410 1KW
1213 1.0715 9 SMn 28 230 M 07 1912 S 250 11SMn28 SUM 22 CF9SMn28
(12L13) 1.0718 9 SMnPb 28 - 1914 S 250 Pb 11SMnPb28 SUM 22 L CF9SMnPb28
- 1.0723 15 S 20 210 A 15 1922 - F.210.F SUM 32 -
1140 1.0726 35 S 20 212 M 36 1957 35 MF 6 F.210.G - -
1146 1.0727 45 S 20 212 M 44 1973 45 MF 4 - - -
1215 1.0736 9 SMn 36 240 M 07 - S 300 12 SMn 35 SUM 25 CF 9 SMn 36
- 1.0765 - - - - - - 36SMnPb14
1010 1.1121 Ck 10 045 M 10 1265 XC 10 F.1510 S 10 C C10
- 1.1121 St 37-1 4360 40 A 1300 - - S 10 C -
1022 1.1133 GS-20Mn 5 120 M 19 1410 20 M 5 F.1515 SMnC 420 G22Mn3
1015 1.1141 Ck 15 080 M 15 1370 XC 18 F.1511 S 15 Ck 080 M 15
1025 1.1158 Ck 25 070 M 26 1450 XC 25 F.1120 S 25 C C25
1018 - - - - - - SS400 Fe 360 B
Medium Carbon Steel A662 C 1.0436 ASt 45 1501 224 2103 A 48 FP - - -
1035 1.0501 C 35 060 A 35 1550 CC 35 F.113 S 35 C C35
1035 1.0501 C 35 080 M 36 1550 CC 35 F.113 S 35 C C35
1045 1.0503 C 45 080 M 46 1650 CC45 F.114 S 45 C C45
1040 1.0511 C 40 080 M 40 - AF 60 C 40 F.114.A - C40
1055 1.0535 C 55 070 M 55 1655 AF 70 C 55 F.115 S 55 C C55
- 1.0570 St 52-3 4360 50 B 2132 E 36-3 - SM 490 A, B, C Fe 510
A738 1.0577 ASt 52 1501 224 2107 A 52 FP - - -
1039 1.1157 40Mn4 150 M 36 - 35 M 5 - - -
1035 1.1181 Ck 35 060 A 35 1572 XC 38 F.1130 S 35 C C35
1035 1.1183 Cf 35 080 M 36 1572 XC 38 TS - S 35 C C36
1045 1.1191 Ck 45 808 M 46 1672 XC 45 F.1140 S 45 C C45
1055 1.1203 Ck55 070 M 55 - XC 55 F.1203 S55 C C50
1050 1.1213 Cf 53 060 A 52 1674 XC 48 TS - S 50 C C53
1045 1.1730 C45W En 43 B 1672 Y342 F.1140 - -
A572-60 1.8900 StE 380 4360 55 E 2145 - - - FeE390KG
- 1.8905 StE 460 HP 6 - - - -  
High Carbon Steel 1060 1.0601 C60 060 A 62 - CC55 - - C60
1064 1.1221 Ck 60 060 A 62 1678 XC 65 F.1150 S 58 C C60
1070 1.1231 Ck 67 070 A 72 1770 XC 68 F.5103 - C70
1080 1.1248 Ck 75 060 A 78 1774 XC 75 F.5107 - -
1095 1.1274 Ck 101 060 A 96 1870 XC 100 F.5117 SUP 4 -

 

China Casting Foundry with Lost Wax Investment Casting Process
lost wax investment casting products
investment casting products in China foundry

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