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Manufacturer for Steel Lost Foam Casting Products

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  • Manufacturer for Steel Lost Foam Casting Products

Short Description:

Advantages of Lost Foam Casting:

  • 1. Greater design freedom in the construction of casting patterns
  • 2. Functionally integrated casting parts can be produced as single parts due to the layered structure of the several pieces of patterns (cost advantage)
  • 3. Near net shape casting to reduce the need of CNC machining
  • 4. Possibility to automate the respective work steps
  • 5. High flexibility through short leadtime of set-up
  • 6. Long EPS mould service lives, hence lower tool costs on average casting items
  • 7. Assembly and treatment costs are reduced by the omission of the treatment process, installation parts, screw connections, etc.
  • 8. Expansion of the scope of application of cast designs


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Manufacturer for Steel Lost Foam Casting Products Detail:

Steel lost foam casting products could be made by according to the drawings and requirements with quick production and competitive prices. Lost foam casting is a near-net forming process, suitable for the production of more precise castings of various sizes with complex structures and unlimited alloys, especially for large and thick-wall castings.

During lost foam casting process, the sand is not bonded and a foam pattern is used to form the shape of the desired metal parts. The foam pattern is "invested" into the sand at the Fill & Compact process station allowing the sand into all voids and supporting the foam patterns external form. The sand is introduced into the flask containing the casting cluster and compacted to ensure all voids and sapes are supported.

▶ Raw Materials Available for Lost Foam Casting (LFC):
• Aluminium Alloys.
• Carbon Steel: Low carbon, medium carbon and high carbon steel from AISI 1020 to AISI 1060.
• Cast Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo...etc on request.
• Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L and other stainless steel grade.
• Brass & Copper.
• Other Materials and Standards on request

▶ Capabilities of Lost Foam Casting
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg - 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.

▶ Main Production Procedure
• Mold foam pattern making.
• Age pattern to allow dimensional shrinkage.
• Assemble pattern into a tree
• Build cluster (multiple patterns per cluster).
• Coat cluster.
• Foam pattern coating.
• Compact cluster in flask.
• Pour molten metal.
• Extract cluster from flasks.

 

lost foam casting products
steel lost foam casting

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The corporate keeps towards the operation concept "scientific administration, superior quality and performance primacy, client supreme for Manufacturer for Steel Lost Foam Casting Products, The product will supply to all over the world, such as: US , Costa Rica , Roman , After years' creating and developing, with the advantages of trained qualified talents and rich marketing experience, outstanding achievements were gradually made. We get good reputation from the customers due to our good products quality and fine after-sale service. We sincerely wish to create a more prosperous and flourishing future together with all the friends home and abroad!
    • The factory has advanced equipment, experienced staffs and good management level, so product quality had assurance, this cooperation is very relaxed and happy!
    5 Stars By Michelle from UK - 2018.02.08 16:45
    The customer service staff is very patient and has a positive and progressive attitude to our interest, so that we can have a comprehensive understanding of the product and finally we reached an agreement, thanks!
    5 Stars By Betsy from Azerbaijan - 2018.07.27 12:26

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