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OEM Tailor-made Lost Foam Casting Products from Lost Foam Casting Factory

OEM Tailor-made Lost Foam Casting Products from Lost Foam Casting Factory Featured Image
  • OEM Tailor-made Lost Foam Casting Products from Lost Foam Casting Factory

Short Description:

• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.


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With state-of-the-art technologies and facilities, strict good quality regulate, reasonable cost, exceptional assistance and close co-operation with prospects, we're devoted to supplying the top benefit for our customers for Carbon Steel Investment Casting Foundry , Ductile Iron Shell Mold Casting , Aluminium Gravity Casting , We will do our best to meet or exceed customers' requirements with quality products, advanced concept, and efficient and timely service. We welcome all customers.
OEM Tailor-made Lost Foam Casting Products from Lost Foam Casting Factory Detail:

 

Casting Process Annual Capacity / Tons Main Materials Casting Weight Dimensional Tolerance Grade (ISO 8062) Heat Treatment
Green Sand Casting  6000 Gray Cast Iron, Ductile Cast Iron, Cast Al, Brass, Cast Steel, Stainless Steel  0.3 kg to 200 kg  CT11~CT14 Normalization, Quenching, Tempering, Annealing, Carburization
Resin Coated Sand Casting (Shell Casting) 0.66 lbs to 440 lbs CT8~CT12
Lost Wax Investment Casting Water Glass Casting 3000 Stainless Steel, Carbon Steel, Alloy Steel, Brass, Aluminium, Duplex Stainless Steel, Cast Iron 0.1 kg to 50 kg  CT5~CT9 
0.22 lbs to 110 lbs
Silica Sol Casting 1000 0.05 kg to 50 kg CT4~CT6
0.11 lbs to 110 lbs
Lost Foam Casting 4000 Gray Iron, Ductile Iron, Alloy, Carbon Steel, Stainless Steel, Brass, Al 10 kg to 300 kg CT8~CT12
 22 lbs to 660 lbs
Vacuum Casting 3000 Gray Iron, Ductile Iron, Alloy Steel, Carbon Steel, Stainless Steel  10 kg to 300 kg CT8~CT12
 22 lbs to 660 lbs
High Pressure Die Casting 500 Aluminium Alloys, Zinc Alloys 0.1 kg to 50 kg CT4~CT7
0.22 lbs to 110 lbs

 

Custom lost foam castings could be made by according to the drawings and requirements with quick production and competitive prices. Lost foam casting is a near-net forming process, suitable for the production of more precise castings of various sizes with complex structures and unlimited alloys, especially for large and thick-wall castings.

During lost foam casting process, the sand is not bonded and a foam pattern is used to form the shape of the desired metal parts. The foam pattern is "invested" into the sand at the Fill & Compact process station allowing the sand into all voids and supporting the foam patterns external form. The sand is introduced into the flask containing the casting cluster and compacted to ensure all voids and sapes are supported.

▶ Raw Materials Available for Lost Foam Casting (LFC):
• Aluminium Alloys.
• Carbon Steel: Low carbon, medium carbon and high carbon steel from AISI 1020 to AISI 1060.
• Cast Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo...etc on request.
• Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L and other stainless steel grade.
• Brass & Copper.
• Other Materials and Standards on request

▶ Capabilities of Lost Foam Casting
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg - 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.

▶ Main Production Procedure
• Mold foam pattern making.
• Age pattern to allow dimensional shrinkage.
• Assemble pattern into a tree
• Build cluster (multiple patterns per cluster).
• Coat cluster.
• Foam pattern coating.
• Compact cluster in flask.
• Pour molten metal.
• Extract cluster from flasks.

 

lost foam casting factory

 

Comparison of Different Casting Processes
Items Sand Casting Permanent Mold Casting Die Casting Investment Casting Shell Mold Casting
Typical dimensional tolerances, inches ± .010" ± .010" ± .001" ± .010" ± .005"
± .030" ± .050" ± .015" ± .020" ± .015"
Relative cost in quantity Low Low Lowest Highest Medium high
Relative cost for small number Lowest High Highest Medium Medium High
Permissible weight of casting Umlimited 100 lbs. 75 lbs. Ounces to 100 lbs. Shell ozs. To 250 lbs. no-bake 1/2 lb. - tons
Thinnest section castable, inches 1/10" 1/8" 1/32" 1/16" 1/10"
Relative surface finish Fair to good Good Best Very Good Shell good
Relative ease of casting complex design Fair to good Fair Good Best Good
Relative ease of changing design in production Best Poor Poorest Fair Fair
Range of alloys tht can be cast unlimited Aluminium and copper base preferable Aluminum base prepferable Unlimted Unlimited

China Casting Company

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OEM Tailor-made Lost Foam Casting Products from Lost Foam Casting Factory detail pictures

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Using a total scientific good quality management process, superior high quality and excellent faith, we get great name and occupied this field for OEM Tailor-made Lost Foam Casting Products from Lost Foam Casting Factory, The product will supply to all over the world, such as: Mexico , Rome , Boston , Our qualified engineering team will usually be prepared to serve you for consultation and feedback. We are able to also deliver you with absolutely free samples to meet your needs. Best efforts might be made to offer you the ideal service and products. For anyone who is interested in our company and items, please make contact with us by sending us emails or contact us right away. In order to know our solutions and organization. ar more, you can come to our factory to determine it. We are going to usually welcome guests from around the globe to our corporation. o create small business relations with us. Please really feel no cost to speak to us for enterprise. nd we believe we are going to share the most effective trading practical experience with all our merchants.
    • The sales manager has a good English level and skilled professional knowledge, we have a good communication. He is a warm and cheerful man, we have a pleasant cooperation and we became very good friends in private.
    5 Stars By Daniel Coppin from Pretoria - 2018.12.30 10:21
    The company can keep up with the changes in this industry market, product updates fast and the price is cheap, this is our second cooperation, it's good.
    5 Stars By Meredith from Bhutan - 2017.07.28 15:46

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