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Popular Design for Bronze Foundry - Alloy Steel Casting by Sand Mold Casting – RMC Foundry

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Popular Design for Bronze Foundry - Alloy Steel Casting by Sand Mold Casting – RMC Foundry Detail:

China OEM custom alloy steel shell mold casting products.

Shell molding casting process is also called pre-coated resin sand casting process, hot shell molding castings or core casting process. The main molding material is the pre-coated phenolic resin sand, which is more expensive than green sand and furan resin sand. Moreover, this sand can not be recycle used.

Resin Coated Sand Casting Metal and Alloys 
Metal & Alloys Popular Grade
Gray Cast Iron GG10~GG40; GJL-100 ~ GJL-350;
Ductile (Nodular) Cast Iron GGG40 ~ GGG80; GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2
Austempered Ductile Iron (ADI) EN-GJS-800-8, EN-GJS-1000-5, EN-GJS-1200-2
Carbon Steel C20, C25, C30, C45
Alloy Steel 20Mn, 45Mn, ZG20Cr, 40Cr,   20Mn5, 16CrMo4, 42CrMo,
40CrV, 20CrNiMo, GCr15, 9Mn2V
Stainless Steel Ferritic Stainless Steel, Martensitic Stainless Steel, Austenitic Stainless Steel, Precipitation Hardening Stainless Steel, Duplex Stainless Steel
Aluminium Alloys ASTM A356, ASTM A413,  ASTM A360
Brass / Copper-based Alloys C21000, C23000, C27000, C34500, C37710, C86500,  C87600, C87400, C87800,  C52100, C51100
Standard: ASTM, SAE, AISI, GOST, DIN, EN, ISO, and GB

 

The Advantages of Furan Resin Coated Sand Self-hardening Molding Casting:
1) Improve the dimensional accuracy of castings and the surface roughness.
2) The hardening of the mold (core) sand does not require drying, which can save energy, and inexpensive wood or plastic core boxes and templates can also be used.
3) Self-hardnening molding sand is easy to compact and collapse, easy to clean up castings, and old sand can be recycled and reused, which greatly reduces the labor intensity of core making, modeling, sand falling, cleaning and other links, and it is easy to realize mechanization or automation.
4) The mass fraction of resin in sand is only 0.8%~2.0%, and the comprehensive cost of raw materials is low.

Because the self-hardening method has many of the above-mentioned unique advantages, the self-hardening method is not only used for core making, but also used for casting moulding. It is especially suitable for single piece and small batch production, and can produce cast iron, cast steel and non-ferrous alloy castings. Some Chinese foundries have completely replaced clay dry sand molds, cement sand molds, and partially replaced water glass sand molds.

 

Cast Alloy Steel Comparison from Different Countries 
No. China Japan Korea U.S.A. Germany France Russia 
GB JIS KS ASTM UNS DIN W-Nr. NF гост
1 ZG40Mn SCMn3 SCMn3 - - GS-40Mn5 1.1168 - -
2 ZG40Cr - - - - - - - 40Xл
3 ZG20SiMn SCW480 (SCW49) SCW480 LCC J02505 GS-20Mn5 1.112 G20M6 20гсл
4 ZG35SiMn SCSiMn2 SCSiMn2 - - GS-37MnSi5 1.5122 - 35гсл
5 ZG35CrMo SCCrM3 SCCrM3 - J13048 GS-34CrMo4 1.722 G35CrMo4 35XMл
6 ZG35CrMnSi SCMnCr3 SCMnCr3 - - - - - 35Xгсл

 

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Shell Mould Castings

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Custom Shell Casting Products


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 Alloy Steel Casting by Sand Mold Casting – RMC Foundry detail pictures


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We usually think and practice corresponding for the change of circumstance, and grow up. We aim at the achievement of a richer mind and body as well as the living for Popular Design for Bronze Foundry - Alloy Steel Casting by Sand Mold Casting – RMC Foundry, The product will supply to all over the world, such as: Ottawa , Algeria , Jeddah , Our products are mainly exported to Southeast Asia, the Middle East, North America and Europe. Our quality is surely guaranteed. If you are interested in any of our products or would like to discuss a custom order, please feel free to contact us. We are looking forward to forming successful business relationships with new clients around the world in the near future.
  • Perfect services, quality products and competitive prices, we have work many times, every time is delighted, wish continue to maintain!
    5 Stars By Natividad from London - 2018.09.16 11:31
    Customer service staff and sales man are very patience and they all good at English, product's arrival is also very timely, a good supplier.
    5 Stars By Nana from panama - 2018.12.30 10:21