One of Hottest for Bronze No Bake Casting - Custom Gray Cast Iron Sand Casting – RMC Foundry Detail:
When we cast the gray iron, we strictly follow the chemical composition and mechanical properties according to the stardards or requirements from the customers. Besides, we have the ability and equipment to test if there is casting defects inside the gray iron sand castings.
The ferrous alloys which have carbon contents of more than 2% are called cast irons. Though cast irons can have a carbon percentage between 2 to 6.67, the practical limit is normally between 2 and 4%. These are important mainly because of their excellent casting qualities.
Gray iron castings are cheaper than ductile iron castings, but it has much lower tensile strength and ductility than ductile iron. Gray iron can not replace the carbon steel, while the ductile iron could replace the carbon steel in some situation due the high tensile strength, yield strength and elongation of ductile iron.
From the iron-carbon equilibrium diagram, it can be observed that cast irons have essentially cementite and ferrite. Because of the larger percentage of carbon, the amount of cementite is high resulting in very high hardness and brittleness qualities for cast iron.
▶ The Grades and Standards We Follow for Gray Cast Iron:
- ISO185: 100, 150, 200, 250, 300
- ASTM A48: NO.20, NO.25, NO.30, NO.35, NO.40, NO.45
- DIN 1691: GG10, GG15, GG20, GG25, GG30
- EN 1561: EN-GJL-100, EN-GJL-150, EN-GJL-200, EN-GJL-250, EN-GJL-300
- BS 1452: 100, 150, 200, 250, 300
- AS 1830: T150, T220, T260, T300
▶ Capabilities of Sand Casting moulded by hand:
- • Max Size: 1,500 mm × 1000 mm × 500 mm
- • Weight Range: 0.5 kg – 500 kg
- • Annual Capacity: 5,000 tons – 6,000 tons
- • Tolerances: On Request.
▶ Capabilities of Sand Casting by Automatic Molding Machines:
- • Max Size: 1,000 mm × 800 mm × 500 mm
- • Weight Range: 0.5 kg – 500 kg
- • Annual Capacity: 8,000 tons – 10,000 tons
- • Tolerances: On Request.
▶ Main Production Procedure
• Patterns & Tooling Design → Making Patterns → Moulding Process → Chemical Composition Analysis → Melting & Pouring → Cleaning, Grinding & Shot Blasting → Post Processing or Packing for Shipment
▶ Sand Casting Inspection Capabilities
- • Spectrographic and manual quantitative analysis
- • Metallographic analysis
- • Brinell, Rockwell and Vickers hardness inspection
- • Mechanical property analysis
- • Low and normal temperature impact testing
- • Cleanliness inspection
- • UT, MT and RT inspection
▶ Post-Casting Process
- • Deburring & Cleaning
- • Shot Blasting / Sand Peening
- • Heat Treatment: Normalization, Quench, Tempering, Carburization, Nitriding
- • Surface Treatment: Passivation, Andonizing, Electroplating, Hot Zinc Plating, Zinc Plating, Nickel Plating, Polishing, Electro-Polishing, Painting, GeoMet, Zintec
- • CNC Machining: Turning, Milling, Lathing, Drilling, Honing, Grinding,
Name of Cast Iron | Cast Iron Grade | Standard |
Grey Cast Iron | EN-GJL-150 | EN 1561 |
EN-GJL-200 | ||
EN-GJL-250 | ||
EN-GJL-300 | ||
EN-GJL-350 | ||
Ductile Cast Iron | EN-GJS-350-22/LT | EN 1563 |
EN-GJS-400-18/LT | ||
EN-GJS-400-15 | ||
EN-GJS-450-10 | ||
EN-GJS-500-7 | ||
EN-GJS-550-5 | ||
EN-GJS-600-3 | ||
N-GJS-700-2 | ||
EN-GJS-800-2 | ||
Austempered Ductile Iron | EN-GJS-800-8 | EN 1564 |
EN-GJS-1000-5 | ||
EN-GJS-1200-2 | ||
SiMo Cast Iron | EN-GJS-SiMo 40-6 | |
EN-GJS-SiMo 50-6 |
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We've been commitment to offer the competitive rate ,outstanding merchandise good quality, too as fast delivery for One of Hottest for Bronze No Bake Casting - Custom Gray Cast Iron Sand Casting – RMC Foundry, The product will supply to all over the world, such as: Japan , Plymouth , Puerto Rico , By integrating manufacturing with foreign trade sectors, we can provide total customer solutions by guaranteeing the delivery of right products to the right place at the right time, which is supported by our abundant experiences, powerful production capability, consistent quality, diversified product portfolios and the control of the industry trend as well as our mature before and after sales services. We'd like to share our ideas with you and welcome your comments and questions.
By Lynn from Italy - 2017.06.16 18:23
The customer service reprersentative explained very detailed, service attitude is very good, reply is very timely and comprehensive, a happy communication! We hope to have a opportunity to cooperate.
By Anna from Slovakia - 2017.11.20 15:58