Factory Outlets Zinc Alloy Sand Casting - Gray Iron Green Sand Castings – RMC Foundry

Green Sand casting process offers the greatest flexibility and the most cost-effective tooling. Our sand casting foundry is equipped with a complete metallurgical laboratory to determine the chemical and mechanical characteristics of each melt and to analyse the metallugic condition of the molten metal before pouring. Microsections are examined under the microscope to obtain final information on the solified casting. We issue 3.1 certificate for each delivered part on customer request.

▶ Our Advantages in Sand Casting Process:
• Tens of years of experience in green sand casting, shell molding casting and machining technology.
• Dimensionally accurate cores for complex internal contours.
• Extensive consulting which starts in the design phase.
• Quality management throughout the production process and maximum process reliability.

▶ What Metals and Alloys We Cast at Our Sand Casting Foundry
• Gray Iron: GJL-100, GJL-150, GJL-200, GJL-250, GJL-300, GJL-350
• Ductile Iron: GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2
• Aluminium and Their Alloys
• Other Materials and Standards on request

▶ Capabilities of Sand Casting moulded by hand:
• Max Size: 1,500 mm × 1000 mm × 500 mm
• Weight Range: 0.5 kg – 500 kg
• Annual Capacity: 5,000 tons – 6,000 tons
• Tolerances: On Request.

▶ Capabilities of Sand Casting by Automatic Molding Machines:
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 500 kg
• Annual Capacity: 8,000 tons – 10,000 tons
• Tolerances: On Request.

▶ Main Production Procedure
• Patterns & Tooling Design → Making Patterns → Moulding Process → Chemical Composition Analysis → Melting & Pouring → Cleaning, Grinding & Shot Blasting → Post Processing or Packing for Shipment

▶ Sand Casting Inspection Capabilities
• Spectrographic and manual quantitative analysis
• Metallographic analysis
• Brinell, Rockwell and Vickers hardness inspection
• Mechanical property analysis
• Low and normal temperature impact testing
• Cleanliness inspection
• UT, MT and RT inspection