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8 Year Exporter Ductile Iron Foundry - Custom Lost Foam Casting Factory – RMC Foundry

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8 Year Exporter Ductile Iron Foundry - Custom Lost Foam Casting Factory – RMC Foundry Detail:

Custom lost foam castings could be made by according to the drawings and requirements with quick production and competitive prices. Lost foam casting is a near-net forming process, suitable for the production of more precise castings of various sizes with complex structures and unlimited alloys, especially for large and thick-wall castings.

During lost foam casting process, the sand is not bonded and a foam pattern is used to form the shape of the desired metal parts. The foam pattern is “invested” into the sand at the Fill & Compact process station allowing the sand into all voids and supporting the foam patterns external form. The sand is introduced into the flask containing the casting cluster and compacted to ensure all voids and sapes are supported.

▶ Raw Materials Available for Lost Foam Casting (LFC):
• Aluminium Alloys.
• Carbon Steel: Low carbon, medium carbon and high carbon steel from AISI 1020 to AISI 1060.
• Cast Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo…etc on request.
• Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L and other stainless steel grade.
• Brass & Copper.
• Other Materials and Standards on request

▶ Capabilities of Lost Foam Casting
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.

▶ Main Production Procedure
• Mold foam pattern making.
• Age pattern to allow dimensional shrinkage.
• Assemble pattern into a tree
• Build cluster (multiple patterns per cluster).
• Coat cluster.
• Foam pattern coating.
• Compact cluster in flask.
• Pour molten metal.
• Extract cluster from flasks.

 

China custom iron lost foam castings
Gray Iron Lost Foam Casting Factory


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8 Year Exporter Ductile Iron Foundry -
 Custom Lost Foam Casting Factory – RMC Foundry detail pictures


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Our products are broadly regarded and reliable by end users and can meet up with constantly transforming financial and social requires of 8 Year Exporter Ductile Iron Foundry - Custom Lost Foam Casting Factory – RMC Foundry, The product will supply to all over the world, such as: Spain , Czech Republic , Hungary , Our company's main items are widely used all over the world; 80% of our products and solutions exported to the United States, Japan, Europe and other markets. All stuff sincerely welcome guests come to visit our factory.
  • Problems can be quickly and effectively resolved, it is worth to be trust and working together.
    5 Stars By Fiona from Seattle - 2017.05.02 11:33
    Goods just received, we are very satisfied, a very good supplier, hope to make persistent efforts to do better.
    5 Stars By Geraldine from Nairobi - 2018.06.26 19:27