Metal Lost Foam Casting Company – Steel Lost Foam Casting Products Detail:
Steel lost foam casting products could be made by according to the drawings and requirements with quick production and competitive prices. Lost foam casting is a near-net forming process, suitable for the production of more precise castings of various sizes with complex structures and unlimited alloys, especially for large and thick-wall castings.
During lost foam casting process, the sand is not bonded and a foam pattern is used to form the shape of the desired metal parts. The foam pattern is "invested" into the sand at the Fill & Compact process station allowing the sand into all voids and supporting the foam patterns external form. The sand is introduced into the flask containing the casting cluster and compacted to ensure all voids and sapes are supported.
▶ Raw Materials Available for Lost Foam Casting (LFC):
• Aluminium Alloys.
• Carbon Steel: Low carbon, medium carbon and high carbon steel from AISI 1020 to AISI 1060.
• Cast Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo...etc on request.
• Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L and other stainless steel grade.
• Brass & Copper.
• Other Materials and Standards on request
▶ Capabilities of Lost Foam Casting
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg - 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.
▶ Main Production Procedure
• Mold foam pattern making.
• Age pattern to allow dimensional shrinkage.
• Assemble pattern into a tree
• Build cluster (multiple patterns per cluster).
• Coat cluster.
• Foam pattern coating.
• Compact cluster in flask.
• Pour molten metal.
• Extract cluster from flasks.
Capabilities for Casting at RMC |
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| Casting Process | Annual Capacity / Tons | Main Materials | Casting Weight | Dimensional Tolerance Grade (ISO 8062) | Heat Treatment | |
| Green Sand Casting | 6000 | Gray Cast Iron, Ductile Cast Iron, Cast Al, Brass, Cast Steel, Stainless Steel | 0.3 kg to 200 kg | CT11~CT14 | Normalization, Quenching, Tempering, Annealing, Carburization | |
| Resin Coated Sand Casting (Shell Casting) | 0.66 lbs to 440 lbs | CT8~CT12 | ||||
| Lost Wax Investment Casting | Water Glass Casting | 3000 | Stainless Steel, Carbon Steel, Alloy Steel, Brass, Aluminium, Duplex Stainless Steel, Cast Iron | 0.1 kg to 50 kg | CT5~CT9 | |
| 0.22 lbs to 110 lbs | ||||||
| Silica Sol Casting | 1000 | 0.05 kg to 50 kg | CT4~CT6 | |||
| 0.11 lbs to 110 lbs | ||||||
| Lost Foam Casting | 4000 | Gray Iron, Ductile Iron, Alloy, Carbon Steel, Stainless Steel, Brass, Al | 10 kg to 300 kg | CT8~CT12 | ||
| 22 lbs to 660 lbs | ||||||
| Vacuum Casting | 3000 | Gray Iron, Ductile Iron, Alloy Steel, Carbon Steel, Stainless Steel | 10 kg to 300 kg | CT8~CT12 | ||
| 22 lbs to 660 lbs | ||||||
| High Pressure Die Casting | 500 | Aluminium Alloys, Zinc Alloys | 0.1 kg to 50 kg | CT4~CT7 | ||
| 0.22 lbs to 110 lbs | ||||||
Product detail pictures:
Related Product Guide:
Our company sticks into the basic principle of "Quality is definitely the life of the business, and status may be the soul of it" for Metal Lost Foam Casting Company – Steel Lost Foam Casting Products, The product will supply to all over the world, such as: Dominica , moldova , Latvia , We attained ISO9001 which provides solid foundation for our further development. Persisting in "High quality, Prompt Delivery, Competitive Price", we have established long-term cooperation with clients from both overseas and domestically and get new and old clients' high comments. It is our great honor to meet your demands. We are sincerely expecting your attention.
By Faithe
from Argentina
- 2018.06.21 17:11
Goods just received, we are very satisfied, a very good supplier, hope to make persistent efforts to do better.
By Natalie
from Libya
- 2017.12.31 14:53
